Wood circles are one of the trickiest shapes to get exactly right, but with this jig youll be cutting. It was also somewhat complicated and time consuming to. These will vary depending on the size of your particular table size, but the concepts should be the same for any bandsaw. Make several passes removing small increments of material each time.
This router guide also includes a bonus offset base for finishing edges on your workpiece. It sets up in minutes, and is predrilled to mount to popular trim routers from porter cable, dewalt, and bosch. The circle jig is available as an accessory to the edgeguide called the circle jig attachment, or as a separate complete tool as you see it here. In this tutorial, we walk you stepbystep through the process of building and using a circle cutting jig for the band saw. Quick and easy circle cutting jig for a router wilker dos. Jul 21, 2018 again using plywood, i fashioned a jig for circle cutting. Jasper pro circle guides circle and corner cutting. Now the jig can pivot around the drill bit to cut the circle. The jigs sliding fence holds the workpiece vertically and guides it over the router bit.
In this video i show you how easy it is to build a circle cutting jig for your router. Build a circle jig to cut perfect circles using your router. Jasper pro circle guides circle and corner cutting router. Several of them also rely on a series of holes to control the size, which can be a problem if you need a very precisely sized circle that happens to be in between the sizes of two of the holes. Attached to a router base, the 48 aluminum bar now serves as the trammel arm for my circle and ovalcutting jigs. It was a popular project among readers, with just one glitch. Both jasper pro circle making router jigs include a centering disk, 14dia. Trim router circle cutting jig instructions rockler. This instructable will show how to make an accurate and easy to use jig for cutting perfect circles with a router.
On this page youll find videos on the setup and use of the accuright circle cutting jig. Routers remain one of the most versatile power tools in the shop, and yours just got 46 times more versatile with this massive collection of free router jig plans. Our new trim router circle jig allows you to use the new crop of compact, plungestyle trim routers to cut circles from 6 to 36 in diameter. Use a special topbearing trim router bit with the jig. Woodworkers who tend toward smaller projects will love our rockler compact router ellipse and circle jig. I took the plate off one of the routers, marked the holes on the jig and drilled three holes so i could mount the jig to my. Its easier to set up and even easier to use to create a perfect ellipsee or circle. A while back i built a jig that would allow you to cut a circle with your router. The circle jig was designed to maximize your router s versatility and efficiency in the making of curves and circles. Our routing jigs are perfect for professional room fittings, carpentry and all other areas of the trade so come to trend direct uk for choice and quality. All you have to do is set the position of the router and the depth of the bit. To complete the building of the jig, install a router bit into the router, set the depth of cut to a bit stronger than the hardboard or plywood, then with the router base running against the fence, make a cut.
By using shop scraps, we got the cost down to zero, and came up with a method that makes the box sides interchangeable for foolproof assembly. The jig this is a 3piece assembly, including a custom subbase for your router, a spacer block, and a pivot arm. Large router circle jig has built in imperial and metric scales, with an easy readout window for setting the diameter of both your inside and outside cuts. Located in houston, texas, jasper tools designs and manufactures high quality router accessories like circle guides for making precision circular cuts for speakers, flush mounting speakers, small acoustic ports, lazy suzan, circular tabletops, and many other applications that require circular cuts. Over the years ive made a few different versions of this jig. The compact router ellipsecircle jig allows you to use your compact plunge router to easily cut. Cut small circles from 112 diameter to 12 diameter. Circle jig on the bandsaw woodworkers guild of america. The holes didnt line up with any of the three routers i own. Phenolic resin board as recommended in the plan makes a very durable jig. Taking off the base plate and making one out of a piece of. On other router tables, the overall circle diameter will depend on the distance from the router bit to the end of your miter ttrack.
That first generation jig was very basic and somewhat rudimentary in its design. I needed to make very accurate circles and was tired of going through the process of setting up the table saw each time to ma. This is our primary resource for helping you to build a circle cutting jig for your bandsaw. The bosch jig has a cool little circle pivot point tab for inserting a 14. I watched a few videos, however none of the mounting methods work perfectly with the particular router i own so i took the main concept and modified it slightly in order to mount it to my triton router.
How to make an easy adjustable circle jig for router table duration. The circle jig was designed to maximize your routers versatility and efficiency in the making of curves and circles. How to make the large circle cutting router jig youtube. Speaker builders use circle jig router attachments for precision holes in a variety of sizes. As you move the router through the cut, the jig s sliding dovetail mechanism keeps the router precisely on. Slide the miter tbar into the slot in your router table.
Large circle jig quickly and easily attaches to the included turnlock circle guide head. How to make a circle cutting jig for the router ibuildit. Make offer circle cutting jig electric trimmer router milling groove 20mm670mm style b. How to build a circle cutting jig for your router youtube. Cut perfect circles everytime with our selection of circle cutting router jigs. Circle cutting jig woodworking project woodsmith plans. To use the springboard, clamp one end in place, flex the jig to create pressure against the workpiece and then clamp the other end in place. Router table box joint jig woodworking howto joinery.
Router jigs and guides wood working router templates. Mar 23, 2019 in this video i show you how easy it is to build a circle cutting jig for your router. This time, instead of affixing the jig to the router base, i positioned a. Compact router ellipse circle jig instructions rockler. And with the jig you see above, you can even cut perfectly shaped circles quickly and reliably. Included turnlock base plate makes this product compatible with most routers. Making the jig is a straightforward bandsaw project see the pattern below. Made from 12 plywood, this basic jig allows you to cut out or shape accurate circles, semicircles and arcs using a standard jigsaw or router. Router jigs, router joinery guides, and routing accessories.
There are many premade circle cutting jigs on the market, but they are fairly expensive, and many of them dont have a very large. Small circle jig for cutting circles from 112 in to 1212 in and has built in imperial and metric scales, with an easy readout window for setting the diameter of both your inside and outside circle cuts. Cutting a perfect circular disc out of solid wood or plywood isnt a particularly daunting challenge if you use a good circlecutting jig. When you need to cut one, nothing beats a good circle cutting guide for the router. Nov 22, 2016 how to make an easy adjustable circle jig for router table duration.
Set up takes only a couple of minutes and using the jig is just as easy. There is no longer a need for that homemade router circle jig, the circleguidekit does it all for you and includes everything you need to cut your desired circle. A simple circle jig made from scraps around the shop to fit my dewalt 621 router. I have a bousch trim router what you could do is what i did. Again using plywood, i fashioned a jig for circle cutting.
Circle cutting jig instructions rockler woodworking and. Not sure about an instructional video but it is pretty simple to use. Jun 04, 2015 made from 12 plywood, this basic jig allows you to cut out or shape accurate circles, semicircles and arcs using a standard jigsaw or router. Cutting a perfect circular disc out of solid wood or plywood isnt a particularly daunting challenge if you use a good circle cutting jig.
Woodworking jigs ensure that cuts are straight, holes are plumb and parts are squareamong many other things. A sliding tongue easily adjusts the pivot point for. Includes a handy measuring accessory, designed to work with a 12 diam. By mounting your router on the jig arm and laying out your pattern, you are set to make ellipses or circles of varing sizes. Posted on august 17, 2017 may 20, 2019 author jim categories workshop bandsaw jigs tags bandsaw jigs, free woodworking plans, workshop projects. Most of my tools are older machines that i have rebuilt and repaired. From dado jigs, mortise jigs, tenon jigs on down to sleds that turn your router into a planer, this collection of free router jigs puts your router into overdrive. Yes you do need a plunge router for this circle cutting jig.
Artisanshow circle cutting jig for electric hand trimmer use bakelite woodworking circle groove wood router milling practical high hardness tool diy woodworking tools gift for carpenter type c. Its durable, slick surface is perfect for supporting the workpiece as you rotate it through the cut. The circle jig acts as a compass, guiding the router around a central pivot point. As woodworkers, we appreciate how having the right tool for the job can take your project to the next level. A sliding tongue easily adjusts the pivot point for different size circles. A sliding router table jig, such as the rockler router table box joint jig works with any router table with a miter slot photo 1. Free boxjoint jig woodworking plan waiting until the price is right to acquire a boxjoint jig.
Band saw circle jig woodworking project woodsmith plans. You wont find a more extensive range of routing jigs that can be more conveniently purchased. But if you plan to cut circles more than once, a better way is this shopbuilt adjustable circle jig. Adjustable circle cutting jig for trim router daire kesme k. Do not tighten the yellow locking knobs at this time. Do not attempt to make the full depth of cut in one pass. I have a little battery operated ridgid trim router that i use for soooo many things. Easily converts into circle guide for making arcs and circles up to 32 in. Apr 03, 2015 a while back i built a jig that would allow you to cut a circle with your router. The trim router circle cutting jig allows you to use your compact plunge router to easily cut precise. Here are free downloadable woodworking plans for a shopmade jig to use on a band. Use this jig for projects like round tabletops and furniture features.
The jig s length can be adjusted to suit any router table. Many years ago, we featured my first generation circlecutting jig. Your router must be unplugged while attaching the ellipsecircle jig and while making any adjustments. Welcome to the accuright circle jig setup and demo page. With the small circle compass, you can expand the capabilities of your router. It wasnt very versatile either since it would only cut circles in quarter in increments.
You can cut circles on a band saw by simply driving a nail into a piece of plywood clamped to the table, using the nail as a pivot point for your workpiece. Fits models 16, 1617, 1618, 1619 and mr23evs series routers and bases plus pr011 palm router plunge base. A circle cutting jig that you can build by fred holder in a recent issue of creative wood, the official publication of the national association of woodworkers in new zealand, dick veitch had an article on making a circle cutting jig. Builtin imperial and metric scales combine with an easy readout window for setting the diameter of both your inside and outside cuts. And jigs are worth the time it takes to make them because youll use them over and over again for years. To view the videos you must have flash installed and functional. Small circle jig quickly and easily attaches to the included turnlock circle guide head. Customizable router circle cutting jig this is a 2d openscad model that can be manipulated to create a 3 layer cnclaser cut model for creating a circle cutting jig for a standard router or plunge router. After hanging the final sheet of drywall in my last shop, my drywall square found a higher calling. An adjustable pivot pin on a heavyduty aluminum bar allows you to cut circles up to 38 in diameter.
While router based jigs can be useful for this process, band saw circle cutting jigs like this one can be easier to use. Species with natural resilience, such as oak, ash or hickory, make the best springboards. From dado jigs, mortise jigs, tenon jigs on down to sleds that turn your router into a planer, this collection of free router jigs puts your router. Here is an example using my old router and homemade circle jig. Using a long bolt i cut off the end, welded a jamb nut to it, and ground the end to a point. This unusual jig a bowlike affair with a clamp pad on each endcan be secured to the fence or tabletop and employed in place of a featherboard. This type of plywood has a durable, slick surface that makes it perfect for supporting a workpiece as you rotate it through the cut. Unit includes pivot plate, dust extraction hood, vacuum hose adapter and attachment hardware. See how the router just pivots around the bit to make the circle. Place your circle cutting jig on a flat surface with the countersink holes facing down. How to make a circle cutting jig in this set of free woodworking plans, we walk you through, stepbystep, the process of building and using a circle cutting jig for the band saw. Circle cutting router jig the rockler ellipse and circle. It was so simple that i had to try my hand at making one. With the milescraft smallcirclecompass and your router, you can cut circles from 1.
You can make a template by drawing a little over half the circle to the edge of a 14 piece of ply and cut it out with a scroll saw or band saw. Sep 29, 2014 a simple way to cut box joints using a special jig and your router table. There are many premade circle cutting jigs on the market, but they are fairly expensive, and many of them dont have a very large maximum radius. The jig is predrilled to attach directly to common router models. Properly and firmly secure your workpiece to a solid and stable workbench before attempting to make a cut. Our selection of woodworking router jigs, guides, and accessories provide professional results. The circle jig is available as an accessory to the edgeguide, the circle jig attachment, or as a separate complete tool, the circle jig complete. It pivots from a stainless steel trammel pin and allows easy, precise, and repeatable circle cutting from 648 inches in diameter. I like its balance and weight and it has enough power to do things just like this. Finally, a unique stop system lets you align the pivot pin with the front edge of the blade. Maintain awareness of the router bit at all times while cutting. Cut circles with a router or jigsaw woodworking jig plans. Place the jig as close to the edge of the table as possible to make the largest diameter circles.
Jasper tools router accessories, circle guides, router. Compact and lightweight, its the ideal jig to use in small shops or on the jobsite. Heres a really poor instructable on how to make a circle jig i forgot take pictures during the making process. If you are cutting thick material, i recommend making a few passes, and adjusting the router bit to cut more material each time. The hole, which could be sized to match any size guide bushing, allows the bushing thats installed in the router to spin freely as a circle is cut. Large circle jig for cutting circles from 1212 in to 52 in and has built in imperial and metric scales, with an easy readout window.
The type i have lets me leave the baseplate for the template set on the router at all time, and i thought a good way to mount the router on the circle jig was to use the correct bushing, and it would fit in a hole in the jig. Find great deals online or instore at rockler shop circle cutting jigs for routers rockler. Trim router circle cutting jig instructions the trim router circle cutting jig allows you to use your compact plunge router to easily cut precise ellipses and circles for picture frames, mirrors, signs and more. Just fasten the supplied base to your plunge router and clip it in the circle cutting jig and cut circles. Ellipse circle jig and while making any adjustments. Ellipsecircle jig and while making any adjustments. Router jig cuts many different mortises by fine woodworking editors aug 19, 2011 this simple, selfcontained mortising jig used with a template guide in a router to cut mortises of nearly any size. Jan 17, 2018 now the jig can pivot around the drill bit to cut the circle. Jul 22, 2018 the jigs length can be adjusted to suit any router table.